How to create a factory performance metric that boosts productivity and changes behaviours

Factory Performance Metric

Overall Equipment Effectiveness (OEE) is often used as the main metric for factory performance in the process industry (food & beverage, liquids, sheet goods, solid & fluid packaging operations).

However, while OEE is a good measure for independent workstations and processes, production lines in the process industry are usually made up of several workstations and processes which are all connected together, rendering the OEE metric less than ideal.

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Theory of Constraints tools and their applicability to the process industry

TOC Tools for the Process Industry - Header Image

The process industry (food & beverage, liquids, sheet goods, solid & fluid packaging operations) differs from the parts manufacturing and assembly industry, where the Lean, 6 Sigma and Theory of Constraints methodologies were developed. A system to manage bottlenecks within manufacturing supply chains was codified in the late 80’s by Dr Eliyahu Goldratt, and introduced … Read more

How to modify the Lean, 6 Sigma and Theory of Constraints methodologies for the process industry

the ultimate guide to process factory performance

The process industry (food & beverage, liquids, sheet goods, solid & fluid packaging operations) differs from the parts manufacturing and assembly industry, where the Lean, 6 Sigma and Theory of Constraints methodologies were developed. The unique characteristics of supply chains in the process industry make them less responsive to a one-size-fits-all approach. Performance optimisation in … Read more